Cases of innovative solutions
    Cases of innovative solutions

Case of Innovative solutions

Followings are the partial listings of Opton proposals made for innovative solution. Various solution are proposed for more energy-saving, labor-saving & shorter machining time etc.



Robotic benders ex-Opton, ideal for long-sized work pieces w...

Speed -upSolution


                  Robotic benders ex-Opton, ideal for long-sized work pieces with small  diameter
                  【By conventional way of bending】 ・A work piece of small diameter (mainly φ5~φ6) and long size (of longer than   1500 ~2000mm)is normally machined by c...

Labor-saving system for bending a work piece with nut pre- m...


                  Labor-saving system for bending a work piece with nut pre- mounted
                  The product : Hydraulic pipe of small diameter    (for automobile braking system and hydraulic distribution system for folk-lifter ) 【The reason why ...

Innovative production proposal to implement N/C positioning ...

Energy-savingSolution


                  Innovative production proposal to implement N/C positioning in a  car tire-wheel assembler 
                  The case described herein shows a very successful solution of problem not on pipe bending, but on assembly line. There are two main assembly-work area...

Successful case of Cut-Off 1D Bender

Solution


                  Successful case of Cut-Off 1D Bender
                  【Production by standard bender】     ①Product: Truck exhaust pipe (muffler pipe, tail pipe etc.)     ②Work :Sta...

Tooling set-up time reduced by 83% ( a case of client S)


                  Tooling set-up time reduced by 83% ( a case of client S)
                  <The problem faced by Client>The case is a work piece sized φ25.4 andφ31.8. Each size needed separate tooling set-up. New production bender is i...

ECOBender managed by TIF controller

othersSolution


                  ECOBender managed by TIF controller
                  The TIF, Opton's original and general purposed software for NC machineries, has been built in ECO bender series. Upon time-/flow-chart data entered in...

Robot Bender for machining speed 160% and fully automatic lo...


                  Robot Bender for machining speed 160% and fully automatic loading/unloading of work piece compared with standard CNC benders 
                  Type of work : Long pipe of small dia. STKM11A forφ12.7×t0.8  R25 with no mandrelType of machine : Single Robot Bender, Duel Robot Bender  *...

Employment of roll wiper to enhance quality stability, reduc...


                  Employment of roll wiper to enhance quality stability, reduction of defection rate and  running cost (Client :F)
                  Machine model : CNC Pipe bender MS-80R (delivered in 1988)*Bending of fuel in-let tube for vehicles  ≪Point of solution≫ For pipe bending, bendin...

Per-space machining efficiency of pipe bending enhanced by d...

Speed -upSolution


                  Per-space machining efficiency of pipe bending enhanced by doubled or tripled 
                  Type of machine : WIN Robot Bender T-WIN20(synchronous system)   《Point of solution》・Further cost cut is not realistic with current production sy...

Proposal fully satisfied for SW type pipe Bender (Left & Rig...

Speed -upSolution


                  Proposal fully satisfied for SW type pipe Bender (Left & Right Bending) (Client:: A Co.)
                  ≪Point of solution≫1.Tact time cut in prouction is hard to achieve with new product design2.Machining interference and insertion of extra machining pr...