Following is the selection guide for the best model depending on the machining quality and cu-off mode to meet the client requirement.
Tension &Pull Disc Cutting-off by CNC Dry Cutter Series allows no-lubricant, chip-and blur-free machining.
In Tension & Pull Cutting-off machining, unlike cut-off by mechanical saw-tip, a work piece is hold clamped for the tension applied towards opposite directions before a disc blade starts wedge cutting.
As the disc blade forwards for wedge-cutting of a work piece with tension applied to both ends, the thickness reduces too thin to withstand the tension, and the residual skin goes eventually ruptured. As the disc blade behavior does not end to push the last skin towards inner diameter, no blur is caused..
①Type 20 Cutter Layout view with Uncoiler: The hooped pipe is pulled out of the uncoiler to be straightened by straightening rollers before the pipe is cut off.
By facilitating the optional discharger and stocker, cut-off pipes in different lengths are loaded to the assorting stocker.
②Type20 Cutter Layout with the stocker for fixed size material A single piece of fixed-sized material is fed out of stocker to be forwarded to the cutter.
③Type 50 cutter Layout for material supply in a fixed size
In CNC Chip-cutter series, the supplied material is cut-off by tip-saw. High speed cutting is also made to the material of large thickness. Chamfering device is available in option.
Thanks to cutting-off by laser beam implemented in the CNC Laser Cutter series, no cut-off tool is needed thus making cut-off accessible to various sized material with no tool change needed for remarkable increase of operation rate.
Cut-off time by laser is shortened to 1/3 for increased productivity against other cut-off mode by mechanical cutting tools. In CNC Laser cuter, Material of fixed size is turned with CO2 laser beam alighted.
Piercing, oblique cutting are also available. The stocker are located in both sides of the machine to assort two different diameters of material.
【Laser-cut off examples】
Specifications | Type20 | Type50 | Type80 | Type150 | Type200 |
---|---|---|---|---|---|
Material quality | Cupper・Al・SUS・Steel(STKM) | ||||
Capacity (in OD, φmm) | 4~22 | 10~52 | 40~90 | 60~170 | 100~250 |
Cut-length(mm) | 50~5500 | 70~5000 | 100~ | 200~ | 250~ |
Cycle time | 3~5sec | 5~9sec | 7~10sec | 9sec~15sec | 12sec~20sec |
Reference*1 | |||||
Machining accuracy | ±0.2mm以下 | ±0.3mm以下 | |||
(For cut length of 500mm) | (For cut length of 500mm) | ||||
Material supplied in | Fixed/Hooped | Fized | Fized | Fized | Fized |
Pitching distance | 1,000 | 1,000 | 2,000 | 2,000 | 2,000 |
(per stroke) | |||||
Applied mode of tension | One/Two sided | One/Two sided | One/Two sided | One/Two sided | One/Two sided |
Cut-off mode | Disc blade | Disc blade | Disc blade | Disc blade | Disc blade |
Tip | Tip | Tip | Tip | Tip | |
Blade travel | Pneumatic | Hydraulic | Hydraulic | Hydraulic | Hydraulic |
Hydraulic | NC | NC | NC | NC | |
NC | |||||
Control | PLC | PLC | PLC | PLC | PLC |
NC | NC | NC | NC | NC |
*1 500mmThe figure indicates the value right after the machining, and may be varied depending on the material quality, finished accuracy required etc.
Special and custom specification is met upon request.
Specification | Type75 |
---|---|
Type of pipe | Round / squared cross section |
Pipe quality | Cupper・Al・SUS・Steel(STKM) |
Thickness | MAX 6mm |
Capacity(OD φmm) | 20φ~76.3φ |
Cut length(mm) | 50~2000mm |
Machining time | 6sec |
Ref.*1 | |
Accuracy | Less than ±0.3mm(for cut-length of 500mm) |
Stocker | Fixed size of 50.8φ, 6000mm×7pcs x 2stockers |
Machining mode | Alternative cutting of two sizes |
Cut-off design available | Straight, oblique, piercing, irregular-designed piercing |
Type of laser | CO2 Laser |
Controller | NC |
*1 for φ20 pipe at straight cutting
Machining time may varies depending on the material quality, thickness etc.
Special and custom specification is met upon request.
Contacts are most welcome to Opton/MiiC sales group at following telephone number.
America:+1-734-453-2188
Mexico:+52-55-5203-3027
German:+49-89-540165-12
Japan:+81-561-48-3382
We have sales locations in USA, exico,Germany and HQ in Japan.
Opton has, with years-long involvements in pipe-working business, successfully made various pipe cutter machine available in series for varied requirements. Custom specification can also be met upon consultation.