CNC Dry Pipe Cutter GC-20

This CNC pipe cutter is high quality, performance type of machine with no-lubricant type, an ideal version for smart and environment-oriented production line.

Product outline

CNC Dry Pipe Cutter GC-20
Three cut-off manners are available in the CNC Pipe Cutter Series, or cut-off by disc, tip or laser.

The series is also available in two manners of material supply, one by the un-coiler type with straightening device for the material supplied in hoop, and the other by stocker type for the material supplied in fixed straight length.

Features

Following is the selection guide for the best model depending on the machining quality and cu-off mode to meet the client requirement.

1)When no-lubricant, cutting chip- and blur-free machining is expected, the recommended model is
⇒CNC Dry Cutter Series

2)For piercing and/or oblique cut-off
⇒CNC Laser cutter series
 
3)Cut-off and piercing of squared cross-section pipe

⇒CNC Laser cutter series

4)Pipe cutting in automated mode
⇒CNC Dry Cutter Series
⇒CNC Chip cutter series
⇒CNC Laser cutter series

Tension &pull disc cut-off model

Tension &Pull Disc Cutting-off by CNC Dry Cutter Series allows no-lubricant, chip-and blur-free machining.

In Tension & Pull Cutting-off machining, unlike cut-off by mechanical saw-tip, a work piece is hold clamped for the tension applied towards opposite directions before a disc blade starts wedge cutting.


As the disc blade forwards for wedge-cutting of a work piece with tension applied to both ends, the thickness reduces too thin to withstand the tension, and the residual skin goes eventually ruptured. As the disc blade behavior does not end to push the last skin towards inner diameter, no blur is caused..

The Dimensional view of the Dry Cutter

①Type 20 Cutter Layout view with Uncoiler: The hooped pipe is pulled out of the uncoiler to be straightened by straightening rollers before the pipe is cut off.
By facilitating the optional discharger and stocker, cut-off pipes in different lengths are loaded to the assorting stocker.


②Type20 Cutter Layout with the stocker for fixed size material A single piece of fixed-sized material is fed out of stocker to be forwarded to the cutter.





③Type 50 cutter Layout for material supply in a fixed size

ip cut-off Type

In CNC Chip-cutter series, the supplied material is cut-off by tip-saw. High speed cutting is also made to the material of large thickness. Chamfering device is available in option.

Laser cut-off model

Thanks to cutting-off by laser beam implemented in the CNC Laser Cutter series, no cut-off tool is needed thus making cut-off accessible to various sized material with no tool change needed for remarkable increase of operation rate.
Cut-off time by laser is shortened to 1/3 for increased productivity against other cut-off mode by mechanical cutting tools. In CNC Laser cuter, Material of fixed size is turned with CO2 laser beam alighted.
Piercing, oblique cutting are also available. The stocker are located in both sides of the machine to assort two different diameters of material.



【Laser-cut off examples】

Features

  1. Shortening of the machining process
    Wedge-cutting with tension applied towards two ends makes less blurs on both inner & outer diameters of material.
  2. No cleaning needed
    Thanks to wedge cutting by disc, no chip is caused to achieve environment-friendly machining floor.
  3. Easy operation
    Monitor-assisted dialogue-type data entry in the display. Helpful for easy diagnosis and maintenance

Series

1) CNC Dry Cutter ・CNC Tip Cutter Series
Specifications Type20 Type50 Type80 Type150 Type200
Material quality Cupper・Al・SUS・Steel(STKM)
Capacity (in OD, φmm) 4~22 10~52 40~90 60~170 100~250
Cut-length(mm) 50~5500 70~5000 100~ 200~ 250~
Cycle time 3~5sec 5~9sec 7~10sec 9sec~15sec 12sec~20sec
Reference*1
Machining accuracy ±0.2mm以下 ±0.3mm以下
(For cut length of 500mm) (For cut length of 500mm)
 Material supplied in Fixed/Hooped Fized Fized Fized Fized
Pitching distance 1,000 1,000 2,000 2,000 2,000
(per stroke)
Applied mode of tension One/Two sided One/Two sided One/Two sided One/Two sided One/Two sided
Cut-off mode Disc blade Disc blade Disc blade Disc blade Disc blade
Tip Tip Tip Tip Tip
Blade travel Pneumatic Hydraulic Hydraulic Hydraulic Hydraulic
Hydraulic NC NC NC NC
NC        
Control PLC PLC PLC PLC PLC
NC NC NC NC NC

*1 500mmThe figure indicates the value right after the machining, and may be varied depending on the material quality, finished accuracy required etc.
Special and custom specification is met upon request.


2) CNC Laser Cutter Series
Specification Type75
Type of pipe Round / squared cross section
Pipe quality Cupper・Al・SUS・Steel(STKM)
Thickness MAX 6mm
Capacity(OD φmm) 20φ~76.3φ
Cut length(mm) 50~2000mm
Machining time 6sec
Ref.*1
Accuracy Less than ±0.3mm(for cut-length of 500mm)
Stocker Fixed size of 50.8φ, 6000mm×7pcs x 2stockers
Machining mode Alternative cutting of two sizes
Cut-off design available Straight, oblique, piercing, irregular-designed piercing
Type of laser CO2 Laser
Controller NC

*1 for φ20 pipe at straight cutting
Machining time may varies depending on the material quality, thickness etc.

Special and custom specification is met upon request.

Opton has, with years-long involvements in pipe-working business, successfully made various pipe cutter machine available in series for varied requirements. Custom specification can also be met upon consultation.



Inquiry and/or consulation

Inquiry and/or consulationContacts are most welcome to Opton/MiiC sales group at following telephone number.

America:+1-734-453-2188
Mexico:+52-55-5203-3027
German:+49-89-540165-12
Japan:+81-561-48-3382


Sales affiliates of Opton group

Sales affiliates of Opton groupWe have sales locations in USA, exico,Germany and HQ in Japan.